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PLANT RELIABILITY ENGINEER [ PASIR GUDANG ]

Specialisation: Engineering – Chemical
Education Qualification: Bachelor Degree
Professional Degree
Work Location : Pasir Gudang, Johor
Salary Range : RM 5,000.00 – 7,000.00
Posted Date : January 09, 2020

JOB PURPOSE

  • To identify and Manage the asset reliability risks that could adversely affect the plant or business operations.
  • To identify the Pro-active maintenance requirements for assets to increase plant productivity, maximize reliability performance in a sustainable way and to capture all opportunities to improve processes while reducing total cost.

 KEY ACCOUNTABILITIES

 

Support with reliability knowledge the execution of the asset criticality.

Determine the function, capability, functional failure modes, probability of failure, impact severity and acceptable risk for asset to define the right maintenance requirements to eliminate functional failure and their effects.

Establish a systematic Preventive and Predictive Maintenance review process with support from the planner to ensure the effectiveness of the existing program.

Ensure appropriate follow up recommendations and actions from the inspection program of asset.

Identify and implement opportunities for improvement of asset to optimize plant uptime

Support maintenance tasks aligned with the reliability improvement

Lead the RBI / RCM processes within maintenance organization using cross functional teams to ensure appropriate changes to the PM programme or plant modifications are made which improve reliability and reduce avoidable maintenance costs.

Keep appropriate records to track programme or equipment changes

Develops engineering solutions to repetitive failure and all other problems that adversely affect the plant operations and apply Data analysis techniques like Statistical Process control, Reliability modeling and prediction, Fault Tree analysis, Six sigma Methodology, Root cause (RCA), Root cause failure analysis (RCFA), Failure reporting, Analysis and corrective action system (FRACAS)

Works with production to perform analysis of asset including Asset Utilization, Overall equipment effectiveness, Remaining useful life,

Provide technical support to Production, Maintenance management and Technical personnel.

Applies value analysis to repair / replace, repair/design, and make/buy decisions.

Participate in the development of design and installation specifications along with commissioning plans. Works with Project engineering to ensure the reliability and maintainability of new and modified installations.

Systematically defines, designs, develops, monitors and refines an Asset Maintenance Plant that include value added preventive maintenance tasks and effective utilization of predictive and other Non destructive testing methodologies designed to identify and isolate inherent reliability problems.

Works and manage the roles of Loss Elimination, Risk Management and Life cycle Asset Management (LCAM)

Follow company safety and health guidelines and other policies.

 
SPECIFICATIONS
 
  • Degree/Diploma
  • Experience
  • A minimum of 5 years’ experience preferably in a chemicals process manufacturing environment with maintenance experience wide base exposure in the handling of hazardous chemicals in a CIMAH ( Control of Industrial Major Accident Hazards ) legislated environment.

  • Extensive knowledge of Maintenance Management system.
  • Technical Competencies
  • Extensive knowledge in engineering which include design, equipment application, standards, specifications, change management.
  • Sound knowledge in engineering standards, specifications and practices.
  • Project Management skills.
  • Conversant with and able to facilitate multiple RCFA processes.
  • Conversant with FMEA and capable to facilitate RCM, RBI  processes
  • Behavioral Competencies (Core Values)
  • Good Leadership skills
  • Independent and able to multi-task
  • Good communication skills
  • Fast Learner
  • Good planning and Execution skills

Kindly contact the following consultant  at  07-2305453 for further details or send your resume to Mr Hanafi  [ mohd.haron@cityrecruit.com.my ]